Industrial Manufacturing

Steel Cable Sheave With Composite Insert

Problem: The bearings of a large steel cable pulley were worn out and hard to lubricate due to the location and lack of preventative maintenance. Solution: Machined an all-steel housing and steel cable pulley with a totally maintenance-free non-re-lubable composite bearing insert. The PV’s were calculated and an engineered plastic was provided to solve the maintenance headache […]

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Lime Stone Plant – Coke Conveyor Upgrade

Problem: The Divine Sales team was challenged by a local distributor to solve some conveyor issues for one of their customers. They were struggling with material flow issues in existing chutes, spillage at conveyor transfer points, and extremely high dust emissions; all were very dangerous for on-site workers. Solution:  Divine made several visits to meet with

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Polymer Steel Reinforced Gear Rack

Problem: We were approached to try and come up with a gear rack that would not corrode, is cost-effective, and is stiff when put under tension. What was common for gear racking on the market did not offer the solution the customer was looking for. Solution: We engineered, tested, and built a gear rack that solved the

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Powered Rubber Finger Belt Cleaner

Problem: Traditional urethane or rubber scraper blade belt cleaners cannot be used on cleated belts.  Nylon-bristled brushes are hard to maintain and can easily get plugged with the material. Solution: Designed a heavy-duty rubber-fingered cleaner that is independently powered using a motor and gearbox.  It is placed under the head pulley where a traditional primary cleaner would

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Custom Off-set Expansion Joint

Problem: A common and inexpensive band-aid for mounted process piping is to band-clamp a piece of sheet rubber. Solution: We were able to take field measurements which allowed us to customize and build an offset (sleeve one end, 150# flange other end), expansion joint. This provided a functional sealed joint while still allowing for pipe movement.

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“Lamborghini” Green Scale Quality Idlers

Problem: The customer’s old scale frames were not reinforced and built to last in their harsh mining application. Since scale quality idlers must be built to a much tighter TIR than traditional idler rollers they are generally more expensive and thus it’s critical they be installed in the appropriate area within the conveyor system. Solution: Engineered and

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Dust Tight Inspection Doors With Internal Wear Liner

Problem: Most inspection doors do not seal properly and leak.  Maintenance departments will do practically anything to re-seal a door; including foaming the door seal. Solution: Designed a door that is dust-tight and watertight with a bolt-on internal wear liner.  The wear liner can be easily replaced by un-bolting it from the pan of the door. A

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Enclosed Track Monorail Conveyor

Problem: The customer needed a conveyor to transport parts through fabrication, paint, cure, assembly, and packaging. Solution: Designed and engineered a monorail conveyor to convey sheet metal parts through all manufacturing phases of their plant. This eliminated the need for a few people and streamlined their process which provided overall cost savings.

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