Case Studies

Anti-Static Composite Roller

Problem:  A grain unloading terminal was using a heavy cast-iron return roller assembly.  The castings were heavy for maintenance workers to carry, and replacement costs were expensive. Solution:  With the help of our manufacturers’ engineering staff, we designed and built a  prototype that could be injection molded due to the high usage of rollers per year. 

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COST SAVINGS for Plastic Modular Belting

Problem: Customer was spending too much money on Intralox Belting. Solution: We provided a belt that costs 20% less upfront. This was a direct drop-in belt for the customer’s existing belt, eliminating the need for a sprocket change out. These upfront cost savings allowed them to utilize their resources in other ways. These pictures shown are taken

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Custom Off-set Expansion Joint

Problem: A common and inexpensive band-aid for mounted process piping is to band-clamp a piece of sheet rubber. Solution: We were able to take field measurements which allowed us to customize and build an offset (sleeve one end, 150# flange other end), expansion joint. This provided a functional sealed joint while still allowing for pipe movement.

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“Lamborghini” Green Scale Quality Idlers

Problem: The customer’s old scale frames were not reinforced and built to last in their harsh mining application. Since scale quality idlers must be built to a much tighter TIR than traditional idler rollers they are generally more expensive and thus it’s critical they be installed in the appropriate area within the conveyor system. Solution: Engineered and

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Dust Tight Inspection Doors With Internal Wear Liner

Problem: Most inspection doors do not seal properly and leak.  Maintenance departments will do practically anything to re-seal a door; including foaming the door seal. Solution: Designed a door that is dust-tight and watertight with a bolt-on internal wear liner.  The wear liner can be easily replaced by un-bolting it from the pan of the door. A

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