Case Studies

Rectangular Clarifier Tank Rebuild

Problem: The municipality was using old cast steel sprockets and wall hanger bearings were seizing due to corrosion. Solution: Engineered, Manufactured, and supplied a total tank rebuild comprised of; composite sprockets, wall hanger bearings, chain, and flights.  With the use of our engineered plastic, the moving parts in the rectangular clarifier will not corrode and prematurely fail!

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Injection Molded Hose Clamps

Problem: The OEM was purchasing a machined hose clamp that due to the sheer volume of clamps, was costing them a LOT of money. This expensive product was not adding value to the performance of their equipment. Solution: We built an aluminum mold base for injection molding to meet the customer’s volume requirements. This cost-saving solution saved

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Increased Life in Urethane Dust Collection Application

Problem: Abrasive saw dust and wood chips were eating away the urethane dust collection hose quickly. Solution: We worked closely with our manufacturer and local stocking distributor to come up with a smooth non-directional urethane dust collection hose that lasts on average 25% longer than their old directional urethane hose. Maintenance personnel installing the hose

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Investment Cast Stainless Steel Drag Chain-10 Year Warranty

Problem:  The maintenance department was having to adjust and maintain WH78 cast steel drag chain and sprockets running in wet pulp on a weekly basis. A  full replacement with new chain and sprockets were being replaced on an annual basis. Solution: Supplied the only cast stainless steel 78 chain on the market that has 35,000# ultimate strength

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Steel Cable Sheave With Composite Insert

Problem: The bearings of a large steel cable pulley were worn out and hard to lubricate due to the location and lack of preventative maintenance. Solution: Machined an all-steel housing and steel cable pulley with a totally maintenance-free non-re-lubable composite bearing insert. The PV’s were calculated and an engineered plastic was provided to solve the maintenance headache

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