Case Studies

Powered Rubber Finger Belt Cleaner

Problem: Traditional urethane or rubber scraper blade belt cleaners cannot be used on cleated belts.  Nylon-bristled brushes are hard to maintain and can easily get plugged with the material. Solution: Designed a heavy-duty rubber-fingered cleaner that is independently powered using a motor and gearbox.  It is placed under the head pulley where a traditional primary cleaner would […]

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Grain Framed Idler

Problem:  Some old Grain Terminals are looking to replace their heavy, cast-iron framed idlers.  Many of the original assemblies are not available for replacement. Solution: We have designed and built an all-in-one idler and return roller framework that bolts directly to the floor.  This is a direct replacement (form, fit, and function), for the original Dodge cast-iron

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Rectangular Clarifier Tank Rebuild

Problem: The municipality was using old cast steel sprockets and wall hanger bearings were seizing due to corrosion. Solution: Engineered, Manufactured, and supplied a total tank rebuild comprised of; composite sprockets, wall hanger bearings, chain, and flights.  With the use of our engineered plastic, the moving parts in the rectangular clarifier will not corrode and prematurely fail!

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Injection Molded Hose Clamps

Problem: The OEM was purchasing a machined hose clamp that due to the sheer volume of clamps, was costing them a LOT of money. This expensive product was not adding value to the performance of their equipment. Solution: We built an aluminum mold base for injection molding to meet the customer’s volume requirements. This cost-saving solution saved

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Increased Life in Urethane Dust Collection Application

Problem: Abrasive saw dust and wood chips were eating away the urethane dust collection hose quickly. Solution: We worked closely with our manufacturer and local stocking distributor to come up with a smooth non-directional urethane dust collection hose that lasts on average 25% longer than their old directional urethane hose. Maintenance personnel installing the hose

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