Problem: The customer was having product spillage at a transfer point. Solution: Designed a retrofit, modular, maintenance-friendly, transfer point system. We utilized our double lip skirt board with urethane seal and quick-release clamps for ease of maintenance and total sealing against the troughed belt. We also supplied some components in stainless steel due to moisture which was […]
Enclosed Transfer Point On Belted Conveyor Read More »
Problem: The OEM supplied steel carry rollers that supported the steel cable. Over time, this created metal fretting; which caused the steel cable to fray. Solution: Given the large and heavy steel cable, we needed to create a rolling surface with dissimilar materials. With the assistance of our factory engineers, we designed a solid steel roller mounted
Urethane Carry Rollers Read More »
Problem: The bearings of a large steel cable pulley were worn out and hard to lubricate due to the location and lack of preventative maintenance. Solution: Machined an all-steel housing and steel cable pulley with a totally maintenance-free non-re-lubable composite bearing insert. The PV’s were calculated and an engineered plastic was provided to solve the maintenance headache
Steel Cable Sheave With Composite Insert Read More »
Problem: The Divine Sales team was challenged by a local distributor to solve some conveyor issues for one of their customers. They were struggling with material flow issues in existing chutes, spillage at conveyor transfer points, and extremely high dust emissions; all were very dangerous for on-site workers. Solution: Divine made several visits to meet with
Lime Stone Plant – Coke Conveyor Upgrade Read More »
Problem: We were approached to try and come up with a gear rack that would not corrode, is cost-effective, and is stiff when put under tension. What was common for gear racking on the market did not offer the solution the customer was looking for. Solution: We engineered, tested, and built a gear rack that solved the
Polymer Steel Reinforced Gear Rack Read More »
Problem: Traditional urethane or rubber scraper blade belt cleaners cannot be used on cleated belts. Nylon-bristled brushes are hard to maintain and can easily get plugged with the material. Solution: Designed a heavy-duty rubber-fingered cleaner that is independently powered using a motor and gearbox. It is placed under the head pulley where a traditional primary cleaner would
Powered Rubber Finger Belt Cleaner Read More »
Problem: Our customer had a tough time sourcing a reliable and well-built custom idler that needed to fit into an existing application. Solution: Divine’s team worked closely with our partnered distributor and end user to engineer a direct replacement; form, fit, and function at a fraction of the cost and OEM’s manufactured lead time!
Reverse Engineered Idler Frames & Rolls Read More »
Problem: The customer was running a bucket elevator chain #ER833 with K2 attachments conveying wet, abrasive, and corrosive sugar. They were adjusting the chain every week and would get 6-8 months of life before having to do a full chain replacement. Solution: Divine sat down with the customer listened to their issues, evaluated the problem, and ultimately
Bucket Elevator Boot Section Read More »
Problem: The customer’s old scale frames were not reinforced and built to last in their harsh mining application. Since scale quality idlers must be built to a much tighter TIR than traditional idler rollers they are generally more expensive and thus it’s critical they be installed in the appropriate area within the conveyor system. Solution: Engineered and
“Lamborghini” Green Scale Quality Idlers Read More »
Problem: Old access door to the fan housing was bolted into place, which made access for maintenance difficult. Solution: Provided powder-coated access doors with re-greaseable hinges, bolt-on internal pan liners, and a positive spring-loaded latch. The handle was also given a locking pad for a lock-out tag-out procedure.
Dust Collector Fan Housing Inspection Door Read More »